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Endotracheal Tubes (ETTs) - A Complete Guide
1. Definition and Purpose
An endotracheal tube (ETT) is a flexible tube inserted through the mouth or nose, past the vocal cords, and into the trachea to maintain a patent airway. It is used for:
- General anesthesia (to control ventilation)
- Critically ill patients requiring mechanical ventilation
- Airway protection (e.g., altered consciousness, risk of aspiration)
- Resuscitation and CPR
2. Components and Design
Murphy ETT showing its beveled tip, Murphy eye, cuff, inflating tube, pilot balloon, valve, and proximal connector.
ETTs in the US are manufactured to ANSI Z-79 standards and are most commonly made from polyvinyl chloride (PVC). Key components include:
| Component | Function |
|---|
| Beveled tip | Angled patient end aids visualization and passage through vocal cords |
| Murphy eye | A lateral hole near the distal end - reduces risk of total occlusion if the tip abuts the carina or tracheal wall |
| Cuff | Inflatable balloon that seals the trachea, enabling positive-pressure ventilation and reducing aspiration risk |
| Inflating tube | Incorporated into the tube wall; connects cuff to pilot balloon |
| Pilot balloon | Provides gross indication of cuff inflation status |
| Valve | Prevents air loss after cuff inflation |
| Proximal connector | 15 mm standard adapter connecting ETT to breathing circuit or bag-valve |
| Depth markings | cm markings on tube body to guide insertion depth |
| Radiopaque line | Embedded to allow position confirmation on X-ray |
A stylet can be inserted to adjust the shape and rigidity of the ETT for difficult airways. The patient end is beveled, and the shape can be modified (e.g., hockey-stick configuration) to facilitate insertion.
- Morgan and Mikhail's Clinical Anesthesiology, 7e, p. 588
3. Cuff Types
Two major cuff designs exist:
High-pressure (low-volume) cuffs:
- Concentrated pressure at a small contact area
- More ischemic damage to tracheal mucosa
- Unsuitable for prolonged intubation
Low-pressure (high-volume) cuffs:
- Achieve a gas-tight seal over a broad area of tracheal mucosa at low pressure - the "high-volume, low-pressure" cuff
- Standard for modern ETTs
- Lower incidence of mucosal ischemia and necrosis
- Trade-offs: larger mucosal contact area may cause more sore throat, and a floppy cuff can be harder to insert
Cuff pressure monitoring:
-
Cuff pressure should be kept below 20-25 cm H2O (tracheal mucosal capillary perfusion pressure is ~25 cm H2O)
-
Excessive cuff pressure causes mucosal injury, ischemia, and potentially tracheal stenosis or malacia
-
The cuff should be inflated until gas leak ceases during ventilation, then a manometer used to verify pressure
-
Do not perform intermittent deflation - this practice is now known to cause more harm; once inflated to a gas-tight seal, keep it inflated
-
Pye's Surgical Handicraft, p. 456
-
Fishman's Pulmonary Diseases and Disorders, p. 2597
4. Tube Sizing
Adults
| Patient | Internal Diameter | Cut Length (oral) |
|---|
| Female | 7.0-7.5 mm | 24 cm |
| Male | 7.5-9.0 mm | 24 cm |
Tube size is designated in mm of internal diameter (ID) or, less commonly, in the French scale (external diameter in mm × 3). Resistance to airflow depends primarily on tube diameter but also on length and curvature - tube selection is always a compromise between maximizing flow (larger size) and minimizing airway trauma (smaller size).
Children
| Age | Internal Diameter | Blade |
|---|
| Premature (<30 wGA) | 2.5 mm uncuffed | 0 Straight |
| 30-34 wGA | 3.0 mm | 0 Straight |
| >35 wGA / Full-term | 3.5 mm | 1 Straight |
| 0-6 months | 3.5 mm cuffed | 1 Straight |
| 6-12 months | 4.0 mm cuffed | 1-1.5 Straight |
| 1-2 years | 4.5 mm cuffed | 1.5 Straight |
| 3-4 years | 4.5 mm cuffed | 1.5-2 |
| 5-6 years | 5.0 mm cuffed | 2.0 Curved |
| 7-8 years | 5.5 mm cuffed | 2.0 Curved |
| ≥11 years | 6.5 mm cuffed | 3.0 Curved |
Formulas:
- Children >1 year: ETT size (ID mm) = (age/4) + 4 (cuffed)
- Neonatal depth: Weight (kg) + 6 cm
Note on pediatric cuffed tubes: Modern practice favors cuffed tubes down to size 3.5 mm (full-term newborn). Uncuffed tubes often cause significant air leaks requiring reintubation, re-exposing the patient to procedural risk. Cuff pressure must be monitored especially carefully in small children.
- Tintinalli's Emergency Medicine, Chapter 113; Harriet Lane Handbook, 23rd ed.
- Morgan and Mikhail's Clinical Anesthesiology, 7e, p. 589
5. Routes of Intubation
Orotracheal (preferred route)
- Advantages: Less traumatic, lower bleeding risk, allows larger tube, more technique options
- Disadvantages: May damage teeth, stimulates gag reflex, requires denser airway anesthesia in awake patients
Nasotracheal
-
Indicated when: Mouth opening severely limited, or surgical access precludes oral route
-
Advantages: Bypasses gag reflex, better tolerated in awake patients; easier for blind, awake, and fiberoptic intubation techniques
-
Disadvantages: Risk of epistaxis, trauma to nasal turbinates, submucosal tunneling
-
Contraindications: Maxillary fractures, skull base fractures
-
Miller's Anesthesia, 10e, p. 5903
6. Intubation Techniques
Direct Laryngoscopy (DL)
The most common technique. The laryngoscope directly visualizes the glottis and the ETT is inserted under continuous observation. Requires proper patient positioning ("sniffing position" - neck flexed, head extended), adequate preoxygenation, and all equipment checked (laryngoscope, suction, bag-valve mask).
Glottic view grading (Cormack-Lehane scale):
- Grade 1: Full view of glottis
- Grade 2: Partial view
- Grade 3: Only epiglottis visible
- Grade 4: Neither epiglottis nor glottis visible
Indirect/Video Laryngoscopy
Does not require line-of-sight to the glottis. Better glottic view in many cases. Devices include the GlideScope, Airway Scope, and King Vision. Requires a stylet with a more pronounced curve for tube delivery.
Fiberoptic/Flexible Bronchoscopic Intubation (FSI)
Used for known or anticipated difficult airways, awake intubation. The ETT is preloaded onto the bronchoscope, which is passed through the cords into the trachea, then the ETT is railroaded over it.
ETT Introducers (Bougie)
The Eschmann introducer (gum elastic bougie, developed by Venn in 1973) is a long slender device with an anterior angulation (coudé tip) at the distal end. Particularly useful when only the epiglottis tip can be visualized.
-
Correct tracheal placement is confirmed by: (a) tracheal clicks as coudé tip passes over tracheal rings, and (b) distal hold-up as it reaches small bronchi
-
Esophageal placement is suggested by absence of clicks and smooth, unlimited advancement
-
Miller's Anesthesia, 10e, p. 5903
7. Confirming ETT Placement
No single method is infallible - always use multiple methods. Esophageal or endobronchial intubation can be catastrophic.
Primary Method: Direct Visualization
Directly visualize the tube passing between the vocal cords - the best initial confirmation.
Capnography (Most Reliable Objective Method)
- End-tidal CO2 (ETCO2) detection is the gold standard
- Waveform capnography: A normal capnogram for ≥3 breaths is the most important objective indicator of tracheal intubation. The "No Trace = Wrong Place" campaign (Royal College of Anaesthetists/Difficult Airway Society) highlights this principle
- Colorimetric ETCO2: pH-sensitive paper changes from purple to yellow with CO2 exposure. Highly reliable in patients with circulation. In cardiac arrest, CO2 may be low but capnography waveforms may still be detectable; absence of color change should prompt evaluation for esophageal intubation even in arrest
- False positives: Recent BMV or carbonated beverage ingestion may cause transient CO2 from esophagus - washout universally occurs within 6 breaths
Clinical Signs
- Chest rise (bilateral and symmetric)
- Visible condensation (fogging) in the ETT
- Bilateral breath sounds on auscultation, absence of gurgling over epigastrium
- Large exhaled tidal volumes, appropriate reservoir bag compliance
- Absence of CO2 suggests displacement
Esophageal Detection Device (EDD)
Based on anatomical difference: the esophagus is collapsible (syringe/bulb aspiration is difficult) while the trachea (held open by cartilaginous rings) allows easy aspiration. Now rarely used, mainly in austere environments.
Ultrasound
Point-of-care ultrasound over the cricothyroid membrane or upper trachea can confirm tracheal placement, especially during intubation.
Chest X-Ray
Confirms position post-intubation. The tip should sit 3-5 cm above the carina.
Flexible Bronchoscopy
Highly reliable but not routinely used - reserved for cases of clinical doubt.
- Rosen's Emergency Medicine, 10e, p. 1; Tintinalli's EM, p. 225; Miller's Anesthesia, 10e, p. 5921
8. Depth and Positioning
- Adult oral ETT tip: Should sit 3-5 cm above the carina; typical lip-to-teeth marking ~21-23 cm in women, 23-25 cm in men
- Neonatal: Weight (kg) + 6 cm
- After any patient repositioning, tube placement must be reconfirmed
- Neck flexion moves the tube toward the carina (risk of endobronchial intubation)
- Neck extension or lateral rotation moves the tube away from the carina (risk of accidental extubation)
9. Securing the ETT
Once proper depth is confirmed:
- Most common: tape to the skin of the maxilla (preferred - less mobile than mandible)
- When tape cannot be used (severe tape allergy, facial burns, epidermolysis bullosa): surgical mask tied around the head; wire fixation to a tooth; suturing to cheek skin
- Secure before repositioning the patient
10. Errors in Positioning
Esophageal Intubation
- The most dangerous complication - can cause hypoxia, hypoxemia, hypercarbia, bradycardia, and cardiac arrest
- Unrecognized esophageal intubation can cause esophageal rupture and mediastinitis (severe sore throat, fever, sepsis, subcutaneous emphysema/crepitus)
- Prevention: direct visualization + CO2 confirmation
Right Mainstem Bronchial Intubation
- Occurs when the ETT is inserted too deeply (right bronchus forms a less acute angle with the trachea than the left)
- Signs: unilateral breath sounds (absent left), unexpected hypoxia, inability to palpate cuff in sternal notch, high peak airway pressures, decreased bag compliance
- Treatment: pull back 1-2 cm and reconfirm
Too-Shallow Insertion
-
Cuff in the larynx: predisposes to laryngeal trauma, cuff may be palpable over thyroid cartilage
-
Risk of extubation with position changes
-
Morgan and Mikhail's Clinical Anesthesiology, 7e, p. 624
11. ETT Malfunction
- Kinking: causes obstruction; use a stylet or reinforced (armored) tubes in high-risk positions
- Cuff/valve damage: must be excluded by testing before insertion (inflate cuff in air, check for leaks)
- Obstruction: from foreign body aspiration or thick/inspissated secretions in the lumen
- Fire hazard: PVC tubes can ignite with cautery or laser in O2/N2O-enriched environments; special laser-resistant ETTs exist (no tube is completely laser-proof)
12. Special ETT Types
Reinforced (Armored) ETT
- Wire-reinforced wall resists kinking
- Used in head, neck, and prone surgeries
Double-Lumen ETT (DLT)
Used for one-lung ventilation in thoracic surgery.
- Two channels: a longer bronchial lumen (seated in a mainstem bronchus) and a shorter tracheal lumen
- Two cuffs: tracheal cuff and bronchial cuff
- Left-sided DLT is most commonly used (longer left mainstem bronchus provides safer margin)
- Right-sided DLT reserved for left pneumonectomy or left sleeve resections; harder to position (must align side hole with right upper lobe orifice)
- Placement must be confirmed bronchoscopically, both supine and after lateral positioning
- Murray & Nadel's Respiratory Medicine, p. 694
Laser ETTs
- Specially designed for use in laser airway surgery
- No currently available ETT is reliably laser-proof
- Cuff inflated with dyed saline to detect early cuff rupture
- Morgan and Mikhail's Clinical Anesthesiology, 7e
Pre-formed (RAE) Tubes
- Oral or nasal pre-formed curve (e.g., Ring-Adair-Elwyn tube)
- Moves the breathing circuit away from the surgical field (oral/maxillofacial surgery)
13. Physiological Responses to Intubation
Direct laryngoscopy and tracheal intubation trigger sympathetic responses:
- Hypertension and tachycardia from stimulation of pharyngeal/laryngeal structures
- Cardiac arrhythmias (especially premature ventricular beats) - may indicate light anesthesia
- Can be attenuated by: IV propofol, lidocaine, opioids, beta-blockers, deeper inhalation anesthesia, or vasodilators (esmolol, nicardipine, nitroprusside) before laryngoscopy
Laryngospasm:
- Forceful involuntary spasm of laryngeal musculature
- Triggered by secretions or passing an ETT through the larynx during extubation
- Prevented by extubating patients fully awake or deeply asleep
- Treatment: gentle positive-pressure ventilation with 100% O2; IV lidocaine (1-1.5 mg/kg) or succinylcholine for refractory cases
14. Complications
Immediate/Short-term
- Esophageal intubation
- Endobronchial intubation
- Dental damage
- Lip/oral soft tissue laceration
- Vocal cord injury (from forceful attempts or high cuff pressure)
- Arytenoid cartilage dislocation (especially with rheumatoid arthritis affecting cricoarytenoid joint)
- Laryngospasm/bronchospasm
Intermediate
- Tube dislodgement (accidental extubation)
- Tube obstruction
- Aspiration
- Ventilator-associated pneumonia (VAP)
Long-term (from prolonged intubation)
-
Postextubation stridor: From glottic edema, laryngospasm, or laryngotracheal stenosis. Reintubation rates range 4-33%; "acceptable" rate 5-15%. Cuff leak test used to assess risk pre-extubation; pre-extubation glucocorticoids recommended in high-risk patients
-
Tracheal stenosis: At cuff level or tube tip, from overdistended/uneven cuff, local infection, or prolonged intubation
-
Tracheomalacia: From chronic cuff overdistension and pressure necrosis, can lead to tracheal erosion into surrounding structures (e.g., innominate vein)
-
Vocal cord paralysis: Unilateral or bilateral; presents as hoarseness or airway obstruction; usually resolves within 10 weeks
-
Vocal cord (contact) granuloma: Develops 4-6 weeks post-intubation; treated with antireflux therapy, corticosteroids, speech therapy
-
Subglottic stenosis
-
Fishman's Pulmonary Diseases, p. 2597; Pye's Surgical Handicraft, p. 456
15. Humidification
When an ETT is in place, the normal humidifying surfaces of the nose and pharynx are bypassed. Dry gases cause the trachea and bronchi to secrete copious fibrinous exudate, forming thick crusts that can cause serious obstruction. ETTs therefore require active or passive humidification of ventilated gases, particularly for prolonged intubation.
16. VAP Prevention and ETT Design
ETTs are a portal for microaspiration of oropharyngeal secretions along micro-folds in the cuff surface, contributing to ventilator-associated pneumonia (VAP):
-
Subglottic secretion drainage ports (specialized ETT feature) allow suctioning above the cuff
-
Innovations in cuff materials and shape aim to reduce micro-leakage
-
Cuff pressure monitoring is the most consistent preventive measure
-
Head-of-bed elevation to 30-45°, oral hygiene protocols, and selective digestive decontamination (SDD) are complementary strategies
-
Murray & Nadel's Respiratory Medicine, p. 1148
17. ETT in COVID-19
During the COVID-19 pandemic, intubation as an aerosol-generating procedure required heightened PPE precautions. Guidelines favored:
- Video laryngoscopy over direct laryngoscopy
- Rapid sequence intubation (RSI) to minimize bag-mask ventilation
- Barrier devices (e.g., aerosol boxes)
- Avoiding awake fiberoptic intubation when possible
Summary Table: Quick Reference
| Parameter | Value/Note |
|---|
| Material | PVC (polyvinyl chloride) |
| Adult female ID | 7.0-7.5 mm |
| Adult male ID | 7.5-9.0 mm |
| Pediatric ID formula | (age/4) + 4 mm |
| Cuff pressure limit | < 20-25 cm H2O |
| Best placement confirmation | Waveform capnography (≥3 breaths) |
| Depth (adult oral) | ~21-25 cm at lip |
| Neonatal depth formula | Weight (kg) + 6 cm |
| Most common position error | Right mainstem bronchial intubation |
| Cuff type (standard) | High-volume, low-pressure |
| Preferred DLT | Left-sided (longer mainstem bronchus) |
Sources:
- Morgan and Mikhail's Clinical Anesthesiology, 7e, pp. 588-627
- Miller's Anesthesia, 10e, pp. 5903-5923
- Tintinalli's Emergency Medicine, Chapters 29A, 113
- Rosen's Emergency Medicine, Chapter 1
- Fishman's Pulmonary Diseases and Disorders, Chapters 47, 146
- Murray & Nadel's Respiratory Medicine, Chapters 30, 11
- Harriet Lane Handbook, 23rd ed., Chapter 18
- Pye's Surgical Handicraft, Chapter 31