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Adrenal Insufficiency: Diagnosis and Management (with Focus on Adrenal Crisis)

1. Overview and Classification

Adrenal insufficiency (AI) is failure of the adrenal glands to produce adequate cortisol, with or without aldosterone deficiency. It is classified into three types based on the level of the defect:
HPA Axis and Causes of Adrenal Insufficiency
TypeLesionACTHAldosterone
Primary (Addison's)Adrenal gland itselfHIGHLOW
SecondaryPituitary (low ACTH)Low/normalNormal
TertiaryHypothalamus (low CRH)Low/normalNormal
The prevalence of non-iatrogenic AI is approximately 100 per million. Autoimmunity is the most common cause in adults in industrialized countries; exogenous glucocorticoid use is the most common cause of secondary/tertiary AI overall. - Goldman-Cecil Medicine, p. 3983

2. Causes

Primary AI (adrenal gland destruction):
  • Autoimmune adrenalitis (Addison disease) - isolated or part of polyglandular syndrome (type 1 or 2)
  • Infections: tuberculosis, histoplasmosis, coccidioidomycosis, HIV-related (CMV, MAI)
  • Bilateral metastases (lung, breast, kidney, gut) or lymphoma
  • Adrenal hemorrhage (Waterhouse-Friderichsen syndrome in meningococcemia; anticoagulation; antiphospholipid syndrome)
  • Drugs: ketoconazole, etomidate, rifampin
  • Congenital: adrenoleukodystrophy (X-linked), congenital adrenal hyperplasia
Secondary/Tertiary AI:
  • Long-term exogenous glucocorticoid use (most common overall cause)
  • Pituitary tumor, surgery, or irradiation
  • Pituitary apoplexy or traumatic brain injury
  • Lymphocytic hypophysitis, infiltrative disease (sarcoid, TB)
  • Empty sella syndrome
  • ROSEN's Emergency Medicine, p. 815-831

3. Clinical Features

Primary vs. Secondary AI

FeaturePrimary AISecondary AI
HyperpigmentationPresent (high ACTH stimulates MSH)Absent (pale skin)
Volume depletion/hypotensionMarked (aldosterone also lost)Mild unless crisis
Serum sodiumHyponatremiaHypo- or hypernatremia
Serum potassiumHyperkalemiaNormal or low
GlucoseHypoglycemiaHypoglycemia
ACTHHighLow/inappropriately normal
Salt cravingYesNo
Loss of pubic/axillary hair (women)YesYes
Chronic presentation: fatigue, weight loss, anorexia, nausea, vomiting, abdominal pain, myalgias/arthralgias, darkening of skin creases, scars, buccal mucosa, and nipples. Salt craving is characteristic.
Acute presentation (crisis): orthostatic hypotension progressing to circulatory collapse, agitation/confusion, high fever, severe abdominal pain (can mimic acute abdomen), profound weakness. - Tintinalli's Emergency Medicine, p. 186-187

4. Diagnosis

Biochemical Workup

Step 1 - Baseline labs (always obtain):
  • Serum cortisol (morning, 8 AM is ideal)
  • Plasma ACTH
  • Serum electrolytes: Na, K, glucose, creatinine
  • CBC (may show eosinophilia, lymphocytosis)
  • Renin and aldosterone (primary vs. secondary)
  • ABG (mild metabolic acidosis from hypovolemia)
Cortisol interpretation:
  • > 18 mcg/dL (500 nmol/L): rules out AI in non-acutely ill patient
  • < 3 mcg/dL (83 nmol/L): strongly suggests AI regardless of assay
  • 3-18 mcg/dL: indeterminate - requires ACTH stimulation test
  • In acute illness/shock, an "inappropriately normal" cortisol level in the setting of hypotension strongly suggests AI (stress cortisol should be >18 mcg/dL) - Goldman-Cecil Medicine, p. 4061
Step 2 - ACTH Stimulation Test (gold standard for chronic AI):
  • Administer cosyntropin (synthetic ACTH 1-24) 250 mcg IV at any time of day
  • Measure cortisol at 0, 30, and 60 minutes
  • Normal response: cortisol rises to >18 mcg/dL (immunoassay with cross-reactivity) or >14 mcg/dL (specific assays like tandem mass spectrometry or monoclonal antibody-based)
  • A significant rise (>18 mcg/dL) in secondary AI is also seen because the adrenal gland itself is intact and can respond to pharmacologic ACTH
  • If urgent steroids are needed before the test: use dexamethasone (not hydrocortisone) as it has minimal cross-reactivity with cortisol in the assay
  • Goldman-Cecil Medicine, p. 4065; Tintinalli's Emergency Medicine, p. 205
Step 3 - ACTH level to differentiate type:
  • HIGH ACTH → Primary AI (adrenal gland failure, no negative feedback)
  • LOW or inappropriately normal ACTH → Secondary/tertiary AI
Step 4 - Cause-specific workup:
  • Primary AI: 21-hydroxylase antibodies (positive in ~90% of autoimmune), VLFCA (C26:0) for adrenoleukodystrophy in males with negative antibodies
  • CT/MRI abdomen: small adrenals in autoimmune; large/calcified in TB; hemorrhagic in Waterhouse-Friderichsen
  • Secondary AI: MRI pituitary and hypothalamus; test other pituitary axes (TSH, gonadotropins, GH, prolactin)
  • Goldman-Cecil Medicine, p. 4091-4097

5. Adrenal Crisis - Recognition and Emergency Management

What is Adrenal Crisis?

Adrenal crisis is an acute, life-threatening state of severe cortisol deficiency. It most commonly occurs in patients with known AI who are exposed to a stressor without adequate dose adjustment. - Tintinalli's Emergency Medicine, p. 179
Most common precipitants:
  1. Acute infection (GI infections most common)
  2. Surgery or invasive procedures
  3. Extreme physical exertion
  4. Trauma or severe burns
  5. Cessation of glucocorticoid replacement therapy
  6. Acute adrenal hemorrhage (Waterhouse-Friderichsen in sepsis)

Clinical Recognition

Suspect adrenal crisis in:
  • Unexplained hypotension refractory to IV fluids and vasopressors
  • Patient on chronic glucocorticoid therapy
  • Known history of autoimmune disease, TB, HIV/AIDS
  • History of chronic fatigue + hyperpigmentation
  • Severe abdominal pain with hemodynamic instability (mimicking acute abdomen)
  • CNS: confusion, disorientation, lethargy
  • Fever without obvious source
Key labs:
  • Hyponatremia + hyperkalemia + hypoglycemia = classic triad for primary AI crisis
  • Draw serum cortisol BEFORE giving hydrocortisone (if possible)

Emergency Management of Adrenal Crisis

Do not delay treatment while waiting for lab results - if clinical suspicion is high, treat immediately.

Step 1 - IV Access and Immediate Blood Draw

  • Draw cortisol (and ACTH if available) before giving steroids
  • If ACTH stimulation test is planned: give dexamethasone (not hydrocortisone) to avoid interfering with cortisol assay

Step 2 - IV Fluids

  • Normal saline (0.9% NaCl) 1-2 L rapidly for volume resuscitation
  • If hypoglycemic: D5/NS (5% dextrose in normal saline)
  • Correct electrolyte abnormalities (K, Na, Ca)

Step 3 - Steroids (PRIORITY)

DrugDoseRouteNotes
Hydrocortisone (1st choice)100 mg bolusIV (or IM if no IV access)Has BOTH glucocorticoid AND mineralocorticoid activity
Hydrocortisone maintenance200 mg/24h as continuous infusion OR 100 mg IV q6hIVContinue until patient stabilized
Dexamethasone (if ACTH test planned)4 mg bolusIVAdd fludrocortisone 100 mcg/day since dexamethasone has NO mineralocorticoid activity
  • Tintinalli's Emergency Medicine, p. 220-224; Goldman-Cecil Medicine, p. 4105-4106
Why hydrocortisone is preferred: At doses ≥100 mg, hydrocortisone provides sufficient mineralocorticoid activity - fludrocortisone is not needed acutely. It reverses both glucocorticoid AND mineralocorticoid deficiency simultaneously.

Step 4 - Vasopressors (only if fluids + steroids fail)

  • Use only after steroid replacement in patients unresponsive to aggressive fluid resuscitation
  • Choices: norepinephrine, dopamine, or phenylephrine
  • Vasopressor resistance is often a direct consequence of cortisol deficiency (cortisol is needed for catecholamine sensitivity) - Tintinalli's Emergency Medicine, p. 238

Step 5 - Supportive Care

  • Maintain airway, breathing, circulation
  • Consider glucose (D50), thiamine, naloxone if altered mental status
  • Treat the precipitating cause (antibiotics for infection, etc.)
  • Admit to ICU

6. Chronic Maintenance Therapy

Once stabilized (crisis resolved), transition to oral therapy:
Glucocorticoid replacement:
  • Hydrocortisone 10-12 mg/m²/day in 1-3 divided doses
  • Mimic diurnal rhythm: largest dose in morning (as soon as possible after waking), smaller dose in early afternoon (~4 PM)
  • Alternatively: Prednisone 4-7 mg daily (longer half-life, helpful for afternoon fatigue)
Mineralocorticoid (primary AI only):
  • Fludrocortisone 50-300 mcg/day orally
  • Titrate to normalize plasma renin activity
  • Encourage adequate dietary salt
Sick-day rules (stress dosing):
  • Minor illness/fever: double or triple oral hydrocortisone dose
  • Vomiting/unable to take oral meds: inject IM hydrocortisone 100 mg and go to ER
  • Major surgery: stress-dose IV hydrocortisone (100 mg at induction, then 50-100 mg q6-8h for 24-48 h)
  • Goldman-Cecil Medicine, p. 4111-4115

7. Quick Reference Summary

ADRENAL CRISIS TREATMENT MNEMONIC: "FAST-S"
F - Fluids: NS 1-2L IV stat (D5NS if hypoglycemic)
A - ACTH/cortisol: Draw blood BEFORE steroids
S - Steroids: Hydrocortisone 100 mg IV bolus NOW
T - Treat precipitant (infection, etc.)
S - Support: ICU, electrolytes, vasopressors if needed

Recent Evidence Note

A 2025 systematic review and meta-analysis (PMID: 40966723) confirmed increased mortality in primary adrenal insufficiency, underscoring the importance of aggressive and timely recognition and treatment, particularly of adrenal crisis episodes. A 2025 review (PMID: 41103646) highlights that immune checkpoint inhibitor therapy is an emerging iatrogenic cause of AI with diagnostic delays due to atypical presentations - worth keeping in mind in oncology patients on immunotherapy.

Sources: Goldman-Cecil Medicine (pp. 3983-4115), Tintinalli's Emergency Medicine (pp. 177-269), ROSEN's Emergency Medicine (pp. 755-870)

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European Society of Endocrinology Endocrine Society joint clinical guideline adrenal insufficiency diagnosis management 2016

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