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Physiotherapy Rehabilitation Protocol
Post-Op ACL Reconstruction + Meniscus Repair + MCL Injury
Patient: Gaurav Sawant | 26Y Male | Right Knee | POD 25 (Week 3-4)
MRI Summary - Surgical Context
| Structure | Finding | Implication for Rehab |
|---|
| ACL | Complete proximal tear - operated | Graft protection paramount for 12 weeks |
| Medial Meniscus | Complex tear (horizontal + vertical) posterior horn - repaired | No deep flexion >90° for 6 weeks; no open chain loading |
| MCL (mid-MCL) | Grade 2 partial tear | Avoid valgus stress; hinge brace mandatory |
| MPFL | Grade 2 partial tear, posterior aspect | Patellar mobilization crucial |
| LCL | Grade 1 sprain femoral attachment | Avoid varus loading |
| Bone contusions | Lateral femoral + tibial condyle | Load progression must be gradual |
| Effusion | Mild + suprapatellar bursitis | Swelling control = Phase 1 priority |
Current Status: POD 25 (Week 3-4) - Still in Phase 1
Present Concerns: Persistent swelling, hinged knee brace in use. This is normal at POD 25 with multi-structure injury.
PHASE 1: Maximum Protection (Weeks 1-6)
Goals
- Control swelling and pain
- Achieve full passive extension (0°)
- Achieve 90° flexion by Week 4, 120° by Week 6
- Restore quadriceps activation
- Protect meniscus repair and MCL healing
- Partial weight bearing progressing to full by Week 4-6
WEEK 3-4 (Current Week - POD 21-28)
Brace: Hinged knee brace - locked in full extension for ambulation; unlocked 0-90° during physiotherapy sessions only.
Weight Bearing: Toe-touch/partial weight bearing with crutches. Progress to 50% weight bearing with brace locked.
Swelling Management (Priority):
- Cryotherapy - Ice pack over compression bandage, 15-20 min, 4-6 times/day. Never direct ice on skin.
- Elevation - Leg elevated above heart level when resting, minimum 3-4 hrs/day
- Compression bandage - Tubigrip or crepe bandage throughout the day
- Electrical stimulation (IFT / NMES) - 20 min per session, helps with both pain and oedema absorption
- Soft tissue massage - Gentle effleurage strokes distal to proximal, 10 min
ROM Exercises (3 sets × 10-15 reps, 2 times/day):
- Heel slides (supine) - Slide heel toward buttocks slowly, hold 5 sec, extend. Target: 0-90°
- Seated gravity-assisted flexion - Sit at edge of bed/chair, let gravity assist gentle flexion. Hold 10 sec at end range.
- Prone knee flexion - Lying prone, flex knee slowly. Gravity-assisted extension with prone hang.
- Passive extension stretch - Heel prop with towel roll under ankle, gravity stretches knee into full extension. 10-15 min hold, 3×/day
- Ankle pumps - 20 reps × 3 sets × 3 times/day (DVT prophylaxis + venous return)
- Patellar mobilizations - Mediolateral and superior-inferior glides, 5-10 min daily. Critical for preventing patellar adhesions post MPFL injury.
Strengthening (3 sets × 10-15 reps):
- Quad sets (isometric) - Tighten quads, press knee flat, hold 5-10 sec. 20 reps × 3 sets, 3×/day
- Straight leg raises (SLR) - Brace on, knee locked in extension, lift to 45°, hold 2 sec, lower. Start without weight. 3 × 10-15 reps.
- Hip abduction SLR - Lying on side, raise leg 30-45°, hold 2 sec. 3 × 10-15 reps. No resistance below knee; no hip abduction with leg - avoid valgus stress.
- Gluteal sets - Lying, squeeze glutes, hold 5 sec. 3 × 20 reps.
- Hamstring sets (isometric) - Press heel into bed, hold 5 sec. 3 × 20 reps.
- Calf raises - Standing with support, bilateral. 3 × 15-20 reps.
Physiotherapy sessions: 5 days/week (45-60 min/session)
Home program: Heel slides, ankle pumps, quad sets, icing - performed 2-3×/day
WEEK 5-6 (POD 29-42)
Brace: Hinged brace unlocked for walking when adequate quad control achieved. Continue brace during all activities outside.
Weight Bearing: Progress to full weight bearing as tolerated with one crutch, then without by Week 6 if quad control is sufficient and gait is non-antalgic.
ROM Target: 0-120° by end of Week 6
Swelling Management:
- Continue icing post-exercise session (15-20 min)
- NMES / EMS on quads - 20 min, help reduce disuse atrophy and effusion
- Ultrasound therapy (pulsed, 1 MHz, 1.0 W/cm²) over suprapatellar bursa for bursitis - 5-7 min
ROM Exercises (continue from Week 3-4, add):
- Stationary bike (no resistance) - Begin Week 4 post-op. Seat height raised so only partial ROM required initially. 10-15 min. Progressively lower seat to increase flexion range. As ROM improves, lower seat height.
- Wall slides - Standing, back to wall, slide down 0-60°. Hold 5 sec. 3 × 10 reps.
- Seated knee extension - No resistance; active range only from 0-90°. 3 × 15 reps. No open chain resistance (isotonic weights) until Week 12.
Strengthening (continue from prior + add):
- SLR with 0.5-1 lb ankle weight from Week 5
- Mini wall squats (0-45° only) - both legs, with support. 3 × 10-15 reps
- Double-leg bridges - Supine, knees 45°, lift hips. Hold 3-5 sec. 3 × 15 reps
- Step-ups (small step, 4-inch) - Forward step-up. 3 × 10 reps
- Terminal knee extension with resistance band (standing) - last 20° of extension. 3 × 15 reps
Proprioception/Balance (begin Week 6):
- Double-leg standing balance on foam pad - 30-60 sec × 3 sets
- Weight shifting side to side - supported, 2 min
Physiotherapy sessions: 4-5 days/week
PHASE 2: Controlled Motion & Early Strengthening (Weeks 7-12)
Goals
- Full ROM (0-130°+)
- Normal gait pattern without crutches
- Discontinue brace (surgeon's clearance; usually 8-10 weeks)
- No joint effusion
- Progress closed chain strengthening
- Begin proprioception and balance training
WEEK 7-8 (POD 43-56)
Brace: Discontinue at Week 8 if quad strength adequate and gait is normal (neoprene sleeve optional).
Weight Bearing: Full, normal gait pattern. No crutches by Week 8.
ROM Target: 0-130°. Full extension maintained.
Modalities:
- Continue icing post-session (10-15 min)
- US therapy on MCL region (pulsed, 1 MHz) if still sore - 5 min
- Begin moist heat before sessions (10-15 min)
Exercises (3 × 15 reps unless noted):
- Stationary bike with resistance - 15-20 min, light resistance
- Double-leg press (leg press machine, 0-80° arc only, no >90°) - 3 × 15 reps
- Wall squats (0-60°) - progress from two legs to one-leg assist
- Double-leg bridges + single-leg bridges (3 × 10-15 reps)
- Step-ups (6-inch step) - forward and lateral step-ups. 3 × 15 reps
- Hamstring curls (prone, no resistance first, then light resistance) - 3 × 15 reps
- Hip abduction/adduction (sidelying, then cable or band at Week 8) - 3 × 15 reps
- Calf raises (bilateral → unilateral progression) - 3 × 20 reps
- SLR with 1-2 lb weight - 3 × 15 reps
Proprioception:
- Single-leg stance on firm surface - 30-60 sec × 3 sets (begin with eyes open, progress to eyes closed)
- BOSU ball double-leg balance - 60 sec × 3 sets
- Wobble board - bilateral, then unilateral - 2-3 min sets
Physiotherapy sessions: 3-4 days/week
WEEK 9-12 (POD 57-84)
Brace: Neoprene sleeve or functional brace for high-activity tasks only.
ROM Target: Full ROM (0-135°+)
Exercises (3 × 15-20 reps):
- Leg press (increase weight progressively, 0-90°) - 3 × 15-20 reps
- Goblet squat or supported squat (0-90°) - 3 × 12-15 reps
- Romanian deadlift (bilateral) - 3 × 12 reps
- Step-down program (8-inch step eccentrics) - 3 × 15 reps. Important functional test milestone.
- Lunges (forward, lateral) - 3 × 12 reps each side
- Hip strengthening - clam shells, lateral band walks (mini-band around ankles) - 3 × 15 reps
- Seated calf press on leg press - 3 × 20 reps
- Core strengthening - planks (30-60 sec), dead bugs, bird-dog - 3 sets each
Proprioception/Balance:
- Single-leg BOSU balance - 30-60 sec × 3 sets
- Tandem walking (heel to toe)
- Lateral band walks - 3 × 15 steps each direction
- Perturbation training - therapist applies random perturbations while patient stands single-leg
Cardiovascular:
- Stationary bike 20-30 min, moderate resistance
- Pool walking (if available from Week 8): 20 min
Physiotherapy sessions: 3 days/week + independent home program daily
PHASE 3: Progressive Strengthening & Neuromuscular Control (Weeks 12-18)
Goals
- Strength symmetry > 70% compared to contralateral limb
- Full pain-free ROM
- Advanced proprioception
- Begin running program (treadmill) at Week 12+ when 8-inch step-down satisfactory
- No open chain isotonic knee extension until cleared (surgeon/physio dependent)
WEEK 12-16
Key milestone check before progression:
Exercises:
- Forward treadmill walking - incline 7%, 20-30 min. Transition to jogging when gait symmetrical.
- Leg press single-leg - 3 × 12-15 reps (60-70% 1RM)
- Bulgarian split squat - 3 × 10-12 reps
- Nordic hamstring curls (eccentric) - 3 × 8-10 reps (begin bilateral)
- Box step-downs (8-12 inch) - eccentrics, 3 × 15 reps
- Core + hip complex - Copenhagen adductor exercise, Pallof press, lateral sled walks
- Knee extension isotonic (if surgeon cleared, 90°-40° only, closed chain preferred)
Proprioception/Neuromuscular:
- Perturbation training on tilt board - 5-10 min
- Reactive balance drills - catch and release, mini-trampoline
- Single-leg squat (partial depth, mirror feedback for alignment)
WEEK 16-22 (Power + Plyometrics)
Begin plyometrics ONLY when: Single-leg squat × 10 reps controlled, symmetry > 75%
- Double-leg box jumps - 3 × 10 reps
- Lateral hops over line (bilateral to unilateral)
- Skipping, bounding drills
- Agility ladder drills
- Running program - progress to 50% speed then 75%, straight lines only initially
WEEK 22-30+ (Return to Sport)
- Sport-specific drills (cutting, pivoting) with MD clearance
- Functional Sports Assessment / hop tests
- Return to full sport approximately 9-12 months post-op (ACL graft maturation)
Brace Protocol Summary
| Week | Brace Setting |
|---|
| 1-4 | Locked in full extension for ambulation; unlocked 0-90° during PT only |
| 4-6 | Unlocked for ambulation when quad control adequate |
| 6-8 | Brace open to full AROM; discontinue at Week 8 (surgeon clearance) |
| 8+ | Neoprene sleeve optional; discard hinged brace |
Swelling Monitoring Protocol (Priority - POD 25)
Assess every session:
- Circumference measurement (mid-patella, 5 cm above, 5 cm below)
- Joint line tenderness
- End-range pain on ROM
Red flags - contact surgeon if:
- Sudden increase in swelling
- Fever, increased warmth, skin redness (infection)
- Sharp pain with passive extension beyond 0°
- Effusion not decreasing by Week 6-8
Strategies for persistent POD 25 swelling:
- RICE protocol strictly - elevate limb whenever seated or supine
- IFT (Interferential Therapy) - 80-120 Hz, 20 min, 2x/day
- NMES to quads - reduces disuse atrophy which worsens effusion
- Grade 1-2 joint mobilization of tibiofemoral joint for effusion management
- Patellar glides daily (patellofemoral effusion from suprapatellar bursitis)
- Ensure no excessive activity between sessions
Key Precautions Throughout Rehabilitation
| Precaution | Reason | Duration |
|---|
| No open chain resisted knee extension | Graft shear stress | Until Week 12-16 (surgeon clearance) |
| No deep flexion >90° | Meniscus repair protection | Until Week 6-8 |
| No valgus stress (hip adduction loads) | MCL healing (Grade 2) | Until Week 8 |
| No cutting/pivoting | ACL graft protection | Until Month 6-9 |
| No running | ACL graft + bone contusion | Until Week 12+ |
| Always ice after exercise | Swelling control | Throughout Phase 1-2 |
Exercise Dose Reference Table
| Phase | Frequency | Sets | Reps | Rest |
|---|
| Phase 1 (Wk 1-6) | 5×/week PT + 2-3× home | 3 | 10-15 | 60-90 sec |
| Phase 2 (Wk 7-12) | 3-4×/week PT + daily home | 3-4 | 12-20 | 60-90 sec |
| Phase 3 (Wk 12-18) | 3×/week PT + home | 3-4 | 10-15 | 90-120 sec |
| Phase 4 (Wk 18+) | 2-3×/week + sport | 4 | 8-12 | 2 min |
Note: This protocol is based on ACL reconstruction + meniscus repair + MCL injury management guidelines. All progressions must be criteria-based, not purely time-based. Consult the operating surgeon before advancing phases, particularly at the Week 6 and Week 12 milestones. Bone contusions on the lateral condyles mean load progression must be conservative - reduce impact loading pace if pain flares.