Non-union of a fracture is a fracture that has failed to unite and shows
no further clinical or radiological progress toward healing, such that union is unlikely without additional intervention. In established non-union, the fracture ends are often connected by fibrous tissue rather than bone. The FDA time-based definition is persistence for at least 9 months with no healing progression for 3 months, but orthopaedically the diagnosis is primarily clinical and radiographic.
NIH reference
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Inadequate immobilization or unstable fixation
Excessive movement at the fracture site prevents callus from bridging.
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Impaired blood supply
Seen with severe soft-tissue stripping, open fractures, comminution, or fractures in areas with tenuous vascularity, such as the scaphoid neck or femoral neck.
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Infection
Especially after open fractures or internal fixation. Infection causes bone necrosis and prevents osteogenesis.
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Gap at the fracture site / interposition of soft tissue
Excessive distraction, bone loss, or muscle, periosteum, or other soft tissue caught between fragments prevents bony contact and union.