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Burns: Classification & Physiotherapy Management/Rehabilitation
Case: 30-year-old male with burns on the anterior neck and anterior chest
PART 1: CLASSIFICATION OF BURNS
Burns are classified based on four main parameters: depth, extent (TBSA), etiology/cause, and severity.
A. Classification by Depth (Degrees)
Based on Dupuytren's original classification (1832), burns are graded by the skin layers destroyed. The modern surgical classification focuses on the need for surgical intervention and healing potential (Tintinalli's Emergency Medicine; ROSEN's Emergency Medicine).
| Degree | Layers Involved | Clinical Features | Healing Time | Scar Risk |
|---|
| Superficial (1st) | Epidermis only | Painful, erythematous, dry, no blisters, blanches on pressure | ~7 days | None |
| Superficial Partial-Thickness (2nd - superficial) | Epidermis + papillary dermis | Very painful, wet, blisters, erythematous, blanches | 14-21 days | Minimal |
| Deep Partial-Thickness (2nd - deep) | Epidermis + reticular dermis (including hair follicles, sweat glands) | Painful to pressure only, mottled/white/erythematous, wet or dry, may blister | 3-8 weeks | Permanent hypertrophic scar |
| Full-Thickness (3rd) | Entire dermis + subcutaneous fat | Leathery, insensate, waxy/white/gray/black, no blisters, inelastic eschar | Weeks-months | Severe scarring, requires grafting |
| Deep Full-Thickness (4th) | Muscle, tendon, bone | Charred, completely insensate | Requires reconstruction/amputation | Severe |
ROSEN's Emergency Medicine: "Full-thickness burns involve the entire dermis and often some underlying adipose tissue and result in an inelastic burn eschar that is waxy and white, gray, or black without blisters. Full-thickness burns are insensate."
Jackson's Three Zones of Burn Injury (Schwartz's Principles of Surgery, 11th Ed.):
- Zone of Coagulation (center): Coagulated necrotic tissue - maximum damage, requires excision and grafting
- Zone of Stasis (middle): Variable ischemia - can deepen with infection or poor resuscitation; can be saved with good care
- Zone of Hyperemia (outer): Minimal injury, heals spontaneously
B. Classification by Extent - The Rule of Nines
The body is divided into regions each representing 9% (or multiples of 9%) of Total Body Surface Area (TBSA):
- Head and neck: 9%
- Each upper limb: 9%
- Anterior trunk: 18%
- Posterior trunk: 18%
- Each lower limb: 18%
- Genitalia: 1%
For our patient:
- Anterior neck = ~1% TBSA
- Anterior chest = ~9% TBSA (half of the anterior trunk)
- Total TBSA burned = approximately 10%
For irregular burns, the Rule of Palm is also used: the patient's palm (including fingers) = approximately 1% TBSA.
For pediatric patients, the Lund-Browder chart is more accurate as it accounts for proportional changes with age.
C. Classification by Cause/Etiology
| Type | Mechanism | Key Feature |
|---|
| Thermal | Flame, scald (hot water/steam), contact burns | Most common |
| Chemical | Acid/alkali - continue to cause damage until removed | Progressive injury |
| Electrical | Entry/exit wounds, massive deep tissue destruction | Iceberg injury - surface underestimates depth |
| Radiation | Sunburn, radiotherapy, nuclear | Delayed presentation |
| Friction | High-speed abrasion | Combination with abrasion |
D. Classification by Severity (American Burn Association)
| Category | Criteria |
|---|
| Minor | <10% TBSA partial-thickness; no special area involvement |
| Moderate | 10-20% TBSA partial-thickness; or <10% full-thickness |
| Major/Severe | >20% TBSA partial-thickness; or >5% full-thickness; any burn of face/hands/feet/genitalia; circumferential burn; inhalation injury |
Our patient's classification: ~10% TBSA - moderate by size, but upgraded to major due to the anterior neck location (risk of airway compromise and functionally debilitating contracture).
PART 2: PHYSIOTHERAPY MANAGEMENT
Physiotherapy begins on Day 1 and is a continuous, evolving process across three phases of recovery. The key physiotherapy goals in this patient are:
- Maintain airway patency and respiratory function
- Prevent neck flexion contracture and shoulder/chest tightening
- Preserve and restore full range of motion (ROM)
- Manage oedema
- Manage hypertrophic scarring
- Restore functional independence and quality of life
PHASE 1: ACUTE PHASE (Day 1 to Wound Closure)
1. Respiratory Physiotherapy
Burns of the anterior chest place the patient at high risk for restrictive respiratory impairment - the forming eschar and later scar tissue physically limit chest wall expansion. Anterior neck burns further risk airway compromise from oedema and eschar.
Physiotherapy interventions:
- Airway clearance techniques: Active cycle of breathing technique (ACBT), forced expiratory technique (FET/huffing), postural drainage
- Incentive spirometry: Encourages maximum inspiratory effort, recruits alveoli, prevents atelectasis
- Deep breathing exercises: Diaphragmatic and lateral costal breathing performed hourly when awake
- Positioning: Head of bed elevated 30-45° to reduce airway oedema and facilitate breathing
- Early mobilisation: Even patients on ventilatory support should be sat out of bed with adequate analgesia - this reduces respiratory complications (Sabiston Textbook of Surgery)
- If inhalation injury is present: Nebulized bronchodilators (salbutamol), nebulized heparin, and nebulized acetylcysteine are used alongside physiotherapy
2. Positioning and Oedema Management
Patients instinctively adopt a position of comfort, which is invariably the position of maximum contracture - neck flexion, shoulder protraction, chest collapse. The physiotherapist must counteract this from the first day.
Anti-contracture positioning for this patient (PM&R KnowledgeNow; ACI Burn Therapy Guide 2025):
| Body Region | Correct Anti-Contracture Position | Rationale |
|---|
| Neck | Neutral to 15° of extension, no rotation or lateral flexion | Prevents chin-to-chest (mentosternal) contracture |
| Shoulders | 90° of abduction with external rotation | Counters anterior chest burn pulling shoulders into adduction/protraction |
| Trunk | Thoracic extension, shoulders retracted | Prevents pectoral tightening from anterior chest burns |
| Head of bed | 30-45° elevation | Reduces oedema of neck and face |
JSM Burns and Trauma: "A neutral to slightly extended neck position achieved by removing pillows under the head during the whole wound healing process prevents the deformity of the chin and neck to either side or mandible-chest adhesion due to wound contracture and hypertrophic scarring."
Oedema management principles (ACI Burn Physiotherapy Guide, January 2025):
- Elevation of the affected area
- Compression bandaging (elastic bandages/Tubigrip) - can begin immediately
- Active exercise to stimulate lymphatic drainage
- Avoidance of dependent positioning
3. Splinting
Splinting is used when the patient cannot actively maintain anti-contracture positioning due to pain, sedation, or poor compliance.
For this patient:
- Neck extension conformer/splint: A custom thermoplastic or foam cervical conformer holds the neck in neutral to slight extension. This prevents the chin from dropping to the chest - the classic neck burn contracture deformity.
- Worn at all times (during dressing changes and exercises, it may be removed briefly)
- For deep burns: worn 23-24 hours/day; for cooperative patients with full active ROM: may be worn only at night
- Trunk extension splint: For significant anterior chest burns, a thoracic extension splint or positioning aid keeps the thorax in extension and the shoulders retracted
Indications for splinting by depth (WRHA Burn Care Guidelines 2025):
- Superficial partial-thickness + full AROM: No splint needed
- Deep partial-thickness + decreased ROM: Night splint
- Deep partial-thickness + uncooperative: Splint all times (except during exercise)
- Full-thickness: Splint all times (except during exercise)
4. Range of Motion (ROM) Exercises
ROM exercises are begun on Day 1 and are the most important active intervention to prevent contractures (PM&R KnowledgeNow).
Progression:
- Passive ROM (PROM) - therapist moves the joint through full range; used initially or when patient is sedated
- Active-Assisted ROM (AAROM) - therapist assists the patient's own movement
- Active ROM (AROM) - patient moves independently
- Resisted/Strengthening exercises - added in later phases
Specific exercises for anterior neck and chest burns:
Cervical ROM:
- Neck extension and retraction (priority - counteracts the contracture direction)
- Cervical lateral flexion (ear to shoulder, each side)
- Cervical rotation (chin to each shoulder)
- Cervical flexion (performed cautiously - only to assess range, not to stretch)
Thoracic/Shoulder ROM:
- Shoulder flexion and overhead elevation
- Shoulder horizontal abduction and external rotation
- Thoracic extension (arms clasped behind head or "open book" stretch)
- Pectoral stretching (doorway stretch)
- Trunk lateral flexion and rotation
Key principle: Exercises should be performed before dressing changes (when analgesic effect is greatest), and at least 2-3 times daily (Brigham and Women's Hospital Inpatient Burn PT Guide).
PHASE 2: POST-GRAFTING / SUB-ACUTE PHASE (Wound Closure to 6 Months)
Once wounds are closed (spontaneously or after skin grafting), the focus shifts to scar management and restoration of full function. This is a critical window - hypertrophic scars are most active and responsive to intervention in the first 1-2 years.
1. Pressure Garment Therapy (PGT)
The single most important scar management intervention. Custom-fitted garments apply sustained pressure of 24-25 mmHg to the scar.
For this patient:
- Cervical compression collar (also called a neck conformer) - fitted custom to the patient's neck contour
- Chest compression vest - covers the anterior chest
Protocol:
- Worn 23 hours/day (removed only for skin care, exercise, and bathing)
- Continued for 12-18 months (until scar maturation)
- Replaced every 2-3 months as elasticity fades and body shape changes
Mechanism: Reduces blood flow to the scar, compresses capillary loops, reduces collagen synthesis, and physically flattens the scar.
Start time: Approximately 3 weeks post-grafting, or when open areas are smaller than a nickel (Brigham and Women's Hospital Burn PT Guide).
2. Silicone Gel Therapy
Applied under or in addition to compression garments:
- Silicone gel sheets or topical silicone gel
- Applied to fully closed skin for 12-24 hours/day
- Softens and flattens hypertrophic scars by hydrating the stratum corneum, reducing collagen synthesis
3. Scar Massage
Once wounds are fully epithelialized and the skin is no longer fragile:
- Firm circular/transverse friction massage using a neutral moisturizing cream
- Duration: 10-15 minutes per area, 2-3 times daily
- Achieves: desensitization of the scar, prevention of adhesions, improved tissue mobility, reduction of pruritus (itch)
- The patient and family/carer are trained in self-massage for home use (PM&R KnowledgeNow)
4. Progressive Stretching and Exercise
- Sustained passive stretching of neck flexors: hold for 30-60 seconds, multiple sets daily
- Pectoral stretching targeting anterior chest tightness
- Progressive strengthening: cervical stabilizers, shoulder external rotators, thoracic extensors
- Aerobic exercise: Introduced progressively - intensive aerobic and resistance training (1 hour, 3×/week) is associated with improved aerobic capacity, muscle strength, physical mobility, and quality of life (PM&R KnowledgeNow)
- Hydrotherapy (pool therapy): Gentle resistance and ROM in warm water - reduces pain during exercise and facilitates movement
5. Continuation of Splinting
Splinting continues alongside exercise during the sub-acute phase:
- The neck conformer/extension splint is worn at night throughout the scar maturation period (12-24 months)
- Upgraded to dynamic splints if contracture is developing despite static splinting
- Serial casting may be used for resistant contractures - a series of progressively correcting casts applied weekly
PHASE 3: LONG-TERM REHABILITATION (6 Months to 2 Years+)
1. Scar Maturation Monitoring
Hypertrophic scars progress through predictable stages (ACI Burn Physiotherapy Guide):
- Acute: Red, raised, active
- 3 months: Thickened and dry
- 7-9 months: Beginning to soften
- 12-24 months: Mature scar (pale, soft, flat)
Intervention continues until the scar is fully mature. Scar assessment tools such as the Vancouver Scar Scale (assessing vascularity, pigmentation, pliability, height) are used to guide ongoing treatment.
2. Surgical Release and Post-Operative Physiotherapy
If conservative rehabilitation fails to prevent contracture, surgical intervention is required:
- Z-plasty: Gold standard for linear contractures - the interdigitating flaps lengthen the contracted area
- Y-V plasty or W-plasty: For shorter contractures
- Full-thickness skin grafts: Replace more dermis, reducing recurrence
- Pedicled/free flaps: For complex recurrent contractures
Post-operatively, physiotherapy restarts immediately - splinting, positioning, ROM exercises, and progressive exercise as above.
3. Itch (Pruritus) Management
Hypertrophic scars are intensely pruritic - this severely affects sleep and quality of life. Physiotherapy contributes through:
- Scar massage - direct mechanical reduction of itch
- Compression garments - reduce scar vascularity and itch
- Transcutaneous electrical nerve stimulation (TENS) - for neuropathic itch
- Cold therapy / cooling sprays - temporary relief
- Pharmacological adjuncts: gabapentin (most effective), antihistamines (cetirizine/hydroxyzine), topical menthol creams
4. Functional and Vocational Rehabilitation
- Activities of Daily Living (ADL) retraining: Dressing, grooming, eating - all affected by neck and shoulder restriction
- Work hardening: Progressive work-specific exercises to prepare for return to employment
- Driving assessment: Neck ROM restriction may impact driving safety
5. Psychological Rehabilitation
Burns of the neck and chest are visible and affect body image profoundly:
- Screening for PTSD, depression, and anxiety is mandatory
- Cognitive Behavioural Therapy (CBT)
- Burn survivor peer support groups
- Body image counselling and social reintegration programs
SUMMARY: Physiotherapy Priorities at Each Phase
| Phase | Key Physiotherapy Interventions |
|---|
| Acute (Day 1 to closure) | Respiratory physio (deep breathing, ACBT, spirometry), anti-contracture positioning (neck 15° extension), neck conformer splint, passive + active ROM exercises, oedema management |
| Sub-acute (closure to 6 months) | Pressure garment (23h/day), silicone gel, scar massage, sustained neck stretching, progressive strengthening, aerobic conditioning, dynamic splinting if needed |
| Long-term (6m to 2 years) | Scar maturation monitoring, serial casting/surgical release if contracture develops, vocational rehab, psychological support, itch management |
Key clinical pearl for anterior neck burns: The #1 complication is mentosternal (chin-to-chest) contracture. Preventing this requires unrelenting physiotherapy from Day 1 - positioning in extension, neck conformer splinting, and daily ROM exercises. The patient's natural tendency is to hold the neck in flexion (comfort position), which is the exact position that causes contracture. Every physiotherapy visit must address this.
References:
- Schwartz's Principles of Surgery, 11th Ed. - Burn Depth and Jackson's Zones
- ROSEN's Emergency Medicine - Classification and Diagnosis of Burns
- Tintinalli's Emergency Medicine - Burn Depth Table (Table 217-2)
- Sabiston Textbook of Surgery - Wound Care; Rehabilitation; Early Mobilisation
- ACI Burn Physiotherapy & Occupational Therapy Clinical Practice Guide, January 2025
- PM&R KnowledgeNow - Burn Rehabilitation (AAPMR)
- Brigham and Women's Hospital - Inpatient Physical Therapy Management of Burns