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The Ponseti Casting Technique - Complete Guide
Overview
The Ponseti method is the gold standard for treating congenital clubfoot (CTEV). It consists of two phases:
- Treatment Phase - serial manipulation and casting
- Maintenance Phase - foot abduction orthosis (FAO) brace
Success rate: >90% correction in children under 2 years, even after previous failed nonoperative treatment. (Campbell's Operative Orthopaedics, 15th Ed 2026)
Assessment Before Casting: Pirani Scoring System
Before starting, score severity using the Pirani score (no X-rays needed for initial assessment):
FIGURE 31.27 - Pirani classification. (Campbell's Operative Orthopaedics, 15th Ed 2026)
| Sign | 0 (Normal) | 0.5 (Moderate) | 1 (Severe) |
|---|
| Curved lateral border | Straight | Deviation at metatarsals | Deviation at calcaneocuboid joint |
| Medial crease | Several fine creases | 2-3 mild creases | 1 deep crease |
| Talar head coverage | Mobile (covered) | Partially mobile | Fixed/uncovered |
| Posterior crease | Several fine creases | 2-3 mild creases | 1 deep crease |
| Rigid equinus | Dorsiflexion possible | Dorsiflexion to neutral only | Rigid equinus |
| Empty heel | Calcaneus easily palpable | Palpable but deep | Not palpable |
Total score: 0-6 (higher = more severe). Midfoot score (first 3) + Hindfoot score (last 3).
The Diméglio system scores 4 parameters by goniometer reducibility (each 0-4 points) + 4 bonus points for posterior crease, medial crease, rigid cavus, poor muscle condition. Max = 20.
FIGURE 31.28 - Diméglio classification parameters measured by goniometer. (Campbell's, 15th Ed 2026)
PHASE 1: TREATMENT PHASE (Technique 31.10)
When to Start
- Ideally within the first 4 weeks of life
- Older children can also be treated but results are less reliable
- Casts changed weekly (accelerated biweekly schedules are also acceptable)
Order of Correction: C → A → V → E
Equinus MUST be corrected last. Attempting to dorsiflex before correcting varus causes a rocker-bottom deformity.
Step 1 - Setting
Create a warm, quiet, dimly lit room. Soothe the infant with a bottle, pacifier with sucrose solution, or soft music. A caregiver should help keep the child comfortable throughout.
Step 2 - First Cast: Correct Cavus
What is corrected: Forefoot cavus (high arch, plantarflexed first ray)
How:
- Supinate the forefoot to bring it in line with the heel
- Elevate (dorsiflex) the first metatarsal
- Align the forefoot with the hindfoot - do NOT pronate the foot
- Apply cast in two stages: short leg first (below the knee), then extend above the knee once plaster sets
Long leg (above-knee) casts are essential - they maintain the external rotation force on the foot beneath the talus, allow adequate stretching of medial structures, and prevent cast slippage.
Step 3 - First Cast Change (Week 1)
- Remove the first cast
- Perform ~1 minute of gentle manipulation
- Apply the next toe-to-groin (above-knee) cast
Step 4 - Key Manipulation Principle: Abduction Around the Talar Head
This is the central manoeuvre of the entire Ponseti technique:
- Place your thumb on the lateral head of the talus as a fulcrum
- Abduct the foot around the talar head - the navicular is felt reducing over the talar head
- Forefoot derotation must occur about the talus, NOT the calcaneocuboid joint
- NEVER directly manipulate the heel
- Maintain forefoot supination throughout - never actively pronate
- Gradually decrease the amount of supination over successive casts until the forefoot is in neutral
Correctly correcting the talonavicular subluxation (without rocker-bottom) causes the calcaneus to automatically abduct and evert - do not force the heel separately.
Step 5 - Subsequent Casts (Weeks 2-4): Progressive Abduction
Serial casts documenting stepwise correction - uncorrected foot (right) progressively correcting to fully corrected (left). (Bailey & Love's Surgery, 28th Ed)
- Continue weekly manipulation and casting for 2-3 more weeks
- Each cast abducts the foot progressively further around the talar head
- Gradually decrease supination toward neutral
- Cast is removed just before each manipulation and recasting session
Bilateral casts in progress:
Bilateral above-knee Ponseti casts. (Campbell's, 15th Ed 2026)
Step 6 - Percutaneous Achilles Tenotomy (in ~80% of cases)
When the foot cannot achieve 15° of dorsiflexion with maximal abduction, the residual equinus requires tenotomy:
| Feature | Detail |
|---|
| Indication | Residual equinus preventing 15° dorsiflexion |
| Rate | ~80% of cases |
| Setting | Clinic (local anaesthesia) or OR (sedation/GA) |
| Technique | Small open incision medial to tendon; cut medial to lateral |
| Blade | Beaver eye blade (rounded - reduces vascular risk) |
| Risk | Peroneal artery injury, lesser saphenous vein injury |
| Tendon fate | Regenerates within the 3-week final cast |
NOTE: "Bleeding complications have been reported after percutaneous tenotomy from injury to the peroneal artery or the lesser saphenous vein. Make a small open incision directly over the tendon before severing it, making the tenotomy from medial to lateral." - Campbell's, 15th Ed 2026
Step 7 - Final Cast
Applied immediately after tenotomy:
| Parameter | Value |
|---|
| Abduction | ~70 degrees |
| Dorsiflexion | 15 degrees |
| Duration | 3 weeks |
| Type | Above-knee long leg cast |
| Casts total | Usually 5-6 in whole course |
The foot is held in this overcorrected position while the Achilles tendon regenerates.
Technique of Ponseti casting - cast progression diagram
FIGURE 31.30 description (Campbell's): A = First cast: forefoot aligned with heel, outer edge still tilted downward (Achilles tightness). B = Second cast: outer edge still down, forefoot moved slightly outward. C = Third cast: Achilles stretched, outer edge moving toward normal, forefoot turned further outward. D = Final cast: Achilles fully stretched, foot pointed upward at 70°/15°.
PHASE 2: MAINTENANCE PHASE (Foot Abduction Orthosis)
After the final cast is removed:
| Period | Protocol |
|---|
| First 3 months | FAO worn 23 hours/day |
| Age ~3-4 years | FAO worn during sleep only |
| Beyond 4 years | Discontinue (extending to 4 years superior to stopping at 3) |
FAO specifications:
- Shoes on a bar at 70° external rotation and 15° dorsiflexion
- Bar width = ~1 inch wider than infant's shoulder width
- Bilateral bracing is superior to unilateral
- Compliance is the #1 factor preventing recurrence
Key "Do's and Don'ts" (Campbell's Concepts)
| ✅ DO | ❌ DON'T |
|---|
| Apply long leg (above-knee) casts | Use short leg casts only |
| Supinate forefoot throughout process | Pronate the foot at any stage |
| Abduct around the head of the talus | Directly manipulate the heel |
| Correct C → A → V → E in order | Try to dorsiflex early (causes rocker-bottom) |
| Use rounded Beaver blade for tenotomy | Make a blind stab tenotomy |
| Remove cast just before re-manipulation | Leave cast on for more than 1 week (usually) |
| Encourage strict brace compliance | Discontinue brace early |
Modifications Proven Equivalent
| Modification | Evidence |
|---|
| Accelerated (biweekly) casting | Same outcomes, faster correction; confirmed by 2026 meta-analysis (PMID 41549019) |
| Fiberglass casts | Similar results to plaster of Paris; confirmed by 2026 SR (PMID 40888800) |
| Bracing to 4 years | Superior to stopping at 3 years |
| Various providers (nurses, PTs, cast technicians) | Equivalent results to surgeon-only casting |
Recurrence and What to Do
- Recurrence rate: 10-30%
- Most recurrences: equinus + heel varus (early, mild)
- First line: repeat manipulation and casting
- Repeat Achilles tenotomy if dorsiflexion insufficient
- TATT (tibialis anterior tendon transfer): for persistent dynamic supination (swing-phase inversion) in a flexible foot; performed between ages 3-8 years
- Rigid recurrence: à la carte posteromedial surgical release (Turco/Cincinnati incision)
- Rate of surgical procedures beyond tenotomy: ~35% in recent studies
Sources:
- Campbell's Operative Orthopaedics, 15th Ed 2026, Technique 31.10 (pp. 1307-1310)
- Bailey & Love's Short Practice of Surgery, 28th Ed, Chapter 44 (Summary Box 44.13)
- Miller's Review of Orthopaedics, 9th Ed, Section 5
- Network meta-analysis of RCTs - optimal clubfoot treatment (PMID 38015923) - confirms Ponseti as first-line
- Accelerated vs standard Ponseti 2026 SR/MA (PMID 41549019) - biweekly casting is safe and effective