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Fire in Anaesthesia - MD Anaesthesia PG Exam Answer
Introduction
Fire in the operating room (OR) is a preventable catastrophe. Although relatively rare (incidence ~1 in 87,000 surgical cases), fires account for over 600 OR incidents annually, with approximately 20% resulting in serious injury or death. Nearly all OR fires are preventable. Fire in anaesthesia deserves the same attention as wrong-site surgery and retained foreign objects.
The Fire Triad (Fire Triangle)
Every fire requires the simultaneous presence of three elements - together called the fire triad or fire triangle:
| Component | OR Examples |
|---|
| Fuel | Endotracheal tubes, surgical drapes, sponges, gauze, alcohol-based skin prep (chlorhexidine, benzoin, acetone), petroleum products, gowns, surgical mesh, intestinal gases, patient hair |
| Oxidizer | Oxygen (O2), Nitrous oxide (N2O) |
| Ignition source | Electrosurgical unit (ESU/electrocautery), lasers (CO2, KTP, Nd:YAG), fiberoptic light cables (distal tip), drills and burrs, external defibrillators |
Fire Tetrahedron: A fourth element - an uninhibited chemical chain reaction between fuel and oxidizer - is now recognized. This sustains the fire. Disrupting any one of the four elements extinguishes the fire.
- Barash, Clinical Anesthesia 9e, p. 376; Morgan & Mikhail, Clinical Anesthesiology 7e, p. 58
Team Responsibility for Each Component
Each OR team member controls a different arm of the triad:
- Anaesthesiologist - controls the oxidizer (FiO2, use of N2O) and whether the airway is open (nasal cannula/mask) or sealed (cuffed ETT/LMA)
- Surgeon - controls the ignition source (electrocautery settings, laser)
- Circulating nurse/scrub technician - manages fuels (alcohol-based prep solutions, drying time, draping, moistening of gauze/sponges, ESU holster)
High-Risk Situations
High fire risk = ignition source in close proximity to an oxidizer. The most common setting is:
- Upper body procedures under Monitored Anaesthesia Care (MAC) with open oxygen delivery (nasal cannula or face mask)
- Head, neck, face, chest surgeries
- Airway surgeries (laser, tracheostomy, tonsillectomy)
- Eye surgery
- Procedures where alcohol-based prep is used
The most common type of OR fire is an on-patient fire during upper-body MAC cases with nasal cannula or face mask oxygen. - Barash, p. 376
Flammability and Oxygen Concentration
Flammability increases non-linearly with oxygen enrichment. Any increase in O2 concentration above room air (21%) constitutes an oxygen-enriched atmosphere (OEA):
| Ambient O2 | Median ignition time (drape, match as source) |
|---|
| 21% | 0.9 seconds |
| 50% | 0.4 seconds |
| 100% | 0.2 seconds |
- Even 2 L/min via nasal cannula delivers 100% O2 out of the cannula prongs
- An air:O2 ratio of at least 7:1 is required to keep ambient O2 concentration no higher than 30%
- Nitrous oxide actively supports combustion (oxidizer); it does not simply dilute the mixture
Types of OR Fires
1. On-Patient Fires
- Most common type
- Drapes, gowns, hair ignited
- Usually during MAC with open O2
2. Airway Fires
Most dangerous fires. Three major scenarios:
a) Laser Airway Fire
- Lasers used: CO2, KTP, Nd:YAG
- CO2 laser interacts with any surface - goggles needed for all staff (clear lens sufficient for CO2)
- KTP/Nd:YAG require tinted safety glasses
- Ignites the ETT creating a "blowtorch" effect - severe tracheobronchial injury
- Prevention: use laser-resistant ETT (e.g., Laser-Flex, Bivona Fome-Cuf), fill cuff with saline (not air), reduce FiO2 as low as clinically acceptable (ideally <30%), avoid N2O, consider jet ventilation without ETT
b) Tracheostomy Fire
- ESU used to enter trachea in presence of high O2 concentrations
- Results in major morbidity
c) Tonsillectomy Fire
- ESU in oropharynx near oxygen-enriched atmosphere
3. Breathing Circuit Fire
- Rare; from electrical short in circuit warmer or exothermic reaction between desiccated CO2 absorbent (soda lime) and sevoflurane
- Risk eliminated by using non-strong-alkali absorbents (e.g., Amsorb, Dragersorb Free, LithoLyme)
Prevention of OR Fires (ASA Practice Advisory 2013)
A. Managing Oxidizers (Anaesthesiologist's domain)
- Does the patient really need supplemental O2? Room air is preferred if SpO2 is acceptable without supplemental oxygen
- If supplemental O2 is required and fire risk is high:
- If FiO2 > 0.3 is needed - secure the airway (cuffed ETT or SGA) rather than using open delivery
- Do not deliver O2 via nasal cannula barbed flowmeter (delivers 100% O2); use an air/O2 blender instead
- Reduce O2 for a sufficient time before use of ignition device (laser/cautery) to allow dissipation at the surgical site
- Configure surgical drapes to minimize accumulation of O2 beneath drapes and at the surgical field
- Avoid N2O for high-risk head/neck/airway cases
B. Managing Ignition Sources (Surgeon's domain)
- Use the lowest effective ESU settings
- Place ESU in a holster when not in use
- Activate laser/cautery only when the surgical field is clearly visualised
- Substitute radiofrequency plasma ablation where possible (lower ignition risk)
- For laser surgery: use appropriate laser-resistant ETT specific to the laser wavelength
C. Managing Fuels (Nurse/tech domain)
- Allow adequate drying time for alcohol-based skin prep before draping (pooling must be avoided)
- Moisten gauze and sponges when near ignition sources
- Keep flammable materials away from the surgical field
D. Pre-procedural Fire Time-Out
- Incorporate fire risk assessment into the universal protocol time-out
- Team members identify fire risks, confirm roles, locate fire extinguishers/gas cutoff valves, and have saline ready on the field
Management of OR Fires
Step 1: Classify fire location immediately
A. AIRWAY FIRE - Management
Immediate actions (do ALL simultaneously, without waiting for a sequence):
- Stop all airway gas flow - Turn off flowmeters, disconnect circuit from machine, OR disconnect circuit from ETT
- Remove the ETT immediately
- Pour sterile saline or water into the airway to extinguish burning tissue/material
- After above steps: Re-establish ventilation using room air only (no O2 or N2O)
- Examine the removed ETT for missing fragments (risk of retained debris in airway)
- Re-establish the airway
- Perform rigid bronchoscopy to assess thermal injury (flexible bronchoscope risks re-igniting residual material)
- If fragments are retained in the airway - retrieve them
- Consider admission to ICU, treat for smoke inhalation injury, transfer to burn centre if indicated
B. ON-PATIENT FIRE (fire on surgical drapes/patient surface)
- Stop O2/N2O flow
- Remove burning drapes/materials from the patient
- Use CO2 fire extinguisher on the burning material (not on the patient)
- Pour saline/water on the fire if appropriate
- If fire not immediately controlled:
- Activate the fire alarm
- Evacuate the patient per institutional protocol
- Close the OR door to contain fire
- Turn off medical gas supply to the room
- Do NOT re-enter the room
C. EQUIPMENT/ELECTRICAL FIRE
- Disconnect power to the device
- Use CO2 fire extinguisher
- Evacuate per protocol if fire spreads
Laser Safety - Additional Points for PG Exam
| Laser type | Wavelength | Eye protection | ETT required |
|---|
| CO2 | 10,600 nm | Clear safety glasses (interacts with any surface) | Laser-resistant ETT |
| KTP (532 nm) | 532 nm | Tinted glasses (colour-specific) | Laser-resistant ETT |
| Nd:YAG | 1064 nm | Tinted glasses | Laser-resistant ETT |
- Laser-resistant ETT cuffs must be filled with saline (not air) - saline absorbs heat and prevents cuff perforation
- Double-cuffed tubes (e.g., Laser-Flex, Bivona) provide added safety
- Metal foil ETTs (e.g., Norton tube) are used for CO2 laser cases
Key Exam Points (High-Yield Summary)
| Point | Detail |
|---|
| Incidence | ~1 in 87,000 cases |
| Most common fire type | On-patient fire during upper body MAC with nasal cannula O2 |
| Most dangerous fire | Airway fire (blowtorch effect) |
| Most common ignition source in OR | ESU/electrocautery |
| Most common oxidizer risk | Open O2 delivery via nasal cannula (delivers 100% O2) |
| Safe FiO2 threshold | Keep < 30% at surgical site for high-risk cases |
| Airway fire - first action | Stop gas flow AND remove ETT (simultaneously) |
| Flush airway with | Sterile saline or water |
| Bronchoscopy type post-airway fire | Rigid (flexible can reignite) |
| Desiccated absorbent risk | Soda lime + sevoflurane = exothermic reaction/fire |
| Safe absorbent alternatives | Amsorb, Dragersorb Free, LithoLyme (no strong alkali) |
| ASA advisory last updated | 2013 |
| APSF safety statement | "No one shall be harmed by anesthesia care" |
References